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2 Cavity Neck Adjustable Blower

  • Apr 06 / 2017
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2 Cavity Neck Adjustable Blower

Mirage SB-L1 Fully Automatic Stretch Blow Molding Machine

YW-L2 Fully Automatic Blow Moulding System 2017-3-11_html_76b22a506013cd5f

Bottle Production Flowchart

Preform → Preform feeding → Auto blow molding machine → Bottle

A. Mirage SB-L1 Stretch Blow Molding System

Mirage SB-L1 stretch Blow Molding Machine (2-cavity, for maximum 2L bottle)

Model

Parameter

Qty

Mirage SB-L2

1800-2000BPH for 500ml bottle in stable production

1 set

Auxiliary Machines

HP AC

2.4/30

1 set

LP AC

1.6/12

1 set

HP Air Dryer Group

3.0/30

Including: Ar filters, Air dryer and 1.0/30 air tank

1 set

LP Air Dryer Group

2.0/12

1 set

Air Chiller

5P

1 set

Changeable Spare Parts

Blow Mold

2-cavity Aluminum 7075

28mm, 300ml

1 set

28mm, 600ml

1 set

24mm, 500ml

1 set

B. Brief Introduction

Mirage SB-L series is the most stable two-step fully-automatic pet stretch-blow molding machines(reheat). It has 4 to 6 cavities and the maximum capacity of the products is 2L. It can blow bottles in shapes: carbonated, mineral, pesticide, cosmetics, wide-mouth, hot filling, and other packing containers, which is made of plastic of crystalline type, such as PET and PP etc.

  1. High Automatization
  2. High Intelligence: The machine can be controlled through touch screen and running status is shown on it.
  3. High Quality: Steady infrared heating system blowing and highly precise blow-mold closing system ensure quality.
  4. High Speed: 4000-4500BPH (4-cavity), 6500-7200BPH (6-cavity)
  5. No Contamination: Closed production zone, good self-lubrication system avoid contamination.
  6. Low Cost: Low consumption of electricity, air and water.
  7. High Transparency: Easy maintenance, absolute safety, visual inspection, low noise.

C. Machine Features

  1. Stable performance with advanced PLC.
  2. Conveying preforms automatically with conveyor.
  3. Strong penetrability and good and swift distribution of the heat by letting the bottles rotate by itself and revolute in the rails simultaneously in the infrared preheater.
  4. High adjustability to enable the preheater to preheat preforms in shapes by adjusting the light tube and the length of the reflecting board in the preheating area, and eternal temperature in the preheater with an automatic thermostatic apparatus.
  5. High safeties with security automatic-locking apparatus in each mechanical action, which will make the procedures turn into a state of safety in case of a breakdown in certain procedure.
  6. No contamination and low noise with the air cylinder to drive the action instead of the oil pump.
  7. Satisfaction with different atmospheric pressure for blowing and mechanical action by dividing the blowing and action into three parts in the air pressure diagram of the machine.
  8. Strong clamping force with high pressure and double crank links to lock the mold.
  9. Two ways of operating: automatic and manual.
  10. Safe, reliable, and unique design of the position of valve to make the air pressure diagram of the machine easier to understand.
  11. Low cost, high efficiency, easy operation, easy maintenance, etc, with automatic technological process.
  12. Contamination is avoided for the bottle body.
  13. Ideal effect of the chilling with the chilling system.
  14. Easy installation and starting
  15. Low rejection rate: less than 0.2 percent.

D.Technical Parameters

Model

Unit

Mirage SB-L1

Clamping System

(Number of cavity)

cavities

2

(Clamping unit)

KG

35000

(mold stroke)

mm

150

(stretching rod stroke)

mm

350

(bottom mold stroke)

mm

50

(pitch distance)

mm

85

(number of holder)

PCS

60

(Max. container volume)

L

2

(Max.container height)

mm

350

(Max.container diameter)

mm

105

(Max.prefrom height)

mm

180

(Max.neck diamer)

mm

38

(Output)

BPH

1800-2000

Electrical System

(heating over)

PCS

2*2

(Number of lamp)

PCS

2*16

(heating power)

KW

32

(installed power)

KW

35

(voltage)

Voltage

380V/50HZ

(Actual power)

KW

20-22

Air System

(operating pressure)

mpa

0.7-0.9

(blowing pressure)

mpa

2.5-3.0

(high pressure air consuming)

L/min

2.4/30

Chiller System

(temperature)

9-13

(pressure)

mpa

0.4

(heating power)

HP

3

Machine

(machine dimension)

M

2.2*2.0*2.3

(machine weight)

KG

3500

E.Configuration List

Name

Origin

Brand

Inductive Sensor

Japan

Omron

Magnetic Sensor

USA

Simmens

Proximity Sensor

USA

Simmens

Power Switch

France

Schneider

Breaker

France

Schneider

Intermediary Relay 24V

France

Schneider

AC Contactor 220V

France

Schneider

Signal Amplification

China

Touchwin

Touchscreen (PLC)

Taiwan

Delta

24V Power Box

Taiwan

Delta

Servo Motor and Servo Drive

China

Touchwin

Heating Lamp

China

Jieneng

Motor in Preform elevator and unscrambler

China

Taili

Adjustable Voltage Module

China

Aoyi

Temperature Regulator

China

Yatai

Throttling Valve

Taiwan

Airtac

Movement Valve

Taiwan

Airtac

Stretching Cylinder

Taiwan

Festo

Clamping Cylinder

Taiwan

Festo

Combination Valve

Taiwan

Airtac

Mute

USA

Yawei

Rail

Taiwan

PML

Seal for Pressure Increase

USA

Yawei

Cylinder for Pushing Preform

Taiwan

Festo

Cylinder in robot for evelating preform

Taiwan

Festo

Cylinder in robot for preform transfer

Germany

Festo

Preform Rotary Cylinder in Robot

Germany

Festo

Cylinder for Robot Clip

Taiwan

Mindman

Sealing Cylinder

Taiwan

Lind

One Year Free Charge Spare Parts List

No

Item

Qty

1

Infrared lamp

10 pcs

2

Stretch cylinder sealer

4 pc

3

HP Air pipe

10 m

4

LP Air pipe

10 m

5

Sealing cylinder seals

4 pcs

6

24V magnet valve coil

2 pcs

7

Robot clip

4 pairs

8

Magnetic switch

1 pc

9

Preform holder

4 sets

10

Proximity Sensor

1 pc

11

High pressure reducer valve

1 pc

12

Low Pressure Air Pipe

15 m

13

Air Connector

20 pcs

14

Instruction

1 pc

15

Anti-rust painting

1 bottle

16

Temperature controller module

1 pc

17

relay 24V

1 set

18

Tool box

1 set

19

Inner hexagon spanner (4,6,8,10,12)

1 set

20

Solid wrench (8,10,12,13)

1 pc for each

21

Slot type screwdriver (3inch, 4inch)

1 pc for each

22

Phillips screwdriver (3inch, 4inch)

1pc for each

23

Machine foot M16

4pcs

F. Other Terms and Conditions

  1. Delivery: Within 45 days from the date of receipt of 30% down payment
  2. Origin: P.R. China.
  3. Payment: 30% by T/T in advance 70% before delivery by T/T.
  4. Insurance: To be covered by buyer.
  5. Validity: 4 weeks from the date of issue of this offer.
  6. Packing: Export standard seaworthy Packing.
  7. Installation: Our engineer will travel to buyer’s country within 10-20 days after receipt of confirmation in the written form from client informing that the goods arrived in site and civil works is ready for installation. The client has to buy round tickets and arrange all local facilities including food, lodging, and transportation during their staying period in buyer’s country. The buyer would pay USD 120/day for each engineer during journey.
  8. Warranty: One year from the date of Installation or acceptance of the Plant whichever comes first.

Note: If the client needs our manufacturer to provide the training program depending on the experience of the local people and the client requirement as the local people has no experience in this kind of plant, the client has to send their people (about 4 technical engineers/workers) to China to receive the training in their factories. The training time will be 20-30 days. The cost in this regard will be discussed later after confirmation of this proposal.

 

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